This is a raw panel right off the mold. You can see how the epoxy has squeezed evenly from the seams- a good indicator of an even vacuum and enough glue. One of the bow flare panels is awaiting a trim also in the background.

I will trim the panel according to its offsets, again referring to the Prime Meridian. The vacuum bag method yields panels that are very fair. This saves many, many hours of fairing later on.

Next we trim the panel...

This is how a panel looks trimmed of its stapled edges and sanded to remove any epoxy that has squeezed out of the seams. The panels are tight, without air pockets, and very fair. I took the opportunity to grind down the end to be taped while the panel is at this height on the table- easier on the back. By the way, the barn is built just to house the boat while it's under construction. Sized at 48 feet long, 32 feet wide, with a workshop raised off the dirt floor at the near end to the house. I merely walk out my front door to go to work!

In the background are several panels in various stages. The panel leaning up against the wall has already had 2 coats of clear epoxy on the interior side. The one on the floor has had one, and is awaiting a second. It is easier to let gravity work for you than against when it comes to clear epoxy, which can be quite runny in warm weather.

Next we assemble an ama hullside...

Assembling a hullside...

This site, copy and photographs copyright Nina Courtney.